High Quality Automatic Double Side Battery Tab Spot Welding Machine Welder

ItemNo :
LITH-DS-01
MOQ :
1
Color :
optional
Port :
Xiamen Port
Compliance:
CE
Warranty:
2 years
Delivery Time:
5 days
Email :
Louis@lithmachine.com

Contact Now

Product Details

High Quality Automatic Double Side Battery Tab Spot Welding Machine Welder

Product Application

The Automatic Battery Pack Spot Welder is a general platform of automatic processing technology based on CNC, suitable battery pack spot welding and assembly in the factory. Compared with manual spot welding, the efficiency and accuracy of welding have been greatly improved. Humanized design makes the operation and debugging very easy and convenient. Design of components built-in makes appearance more concise.

Advantages

1) Induce load voltage, control voltage by feedback, and realize high quality welding.

2) Preheat, Main Heat's power mode, preheating before welding, to ensure stable welding quality.

3) Keep the continuity of energy density, shorten the welding time, and reduce the deformation and color of base metal. (Welding time controlled in microseconds, continuous output mode)

4) Easy to change from low current to high current, suitable for precision welding.

5) The upper and lower limits of current can be set to simply judge whether the welding quality is good or not, which is suitable for welding automation platform.

6) The welding current rises with the time of electrification to ensure the welding effect.

Features

1. Support breakpoint start, automatic start, and manual start.
2. Cold solder joint and sealing off alarm.
3. Easy program, support matrix, array and point program, can store 99 group parameters.
4. Welding needle abrasion alarm.
5. Build-in welding current monitor, can display real time welding current.
6. Design for NB, Power Tool, Gardening Tool, High Power, Energy Storage battery, Electric Motor Car Battery Pack, and other lithium battery packs spot welding.
7. High productivity: 0.35s/spot
8. Can be matched with the production line of lithium battery group.
9. Automatic battery pack spot welder adopts traditional pneumatic single point dynamic, ensure the welding accuracy, and improve the welding appearance quality and reliability.
10. Can store dozens process of different battery packs product, switching products without re-setting parameters.
11. Can match a variety brand of spot welders.

Application Area

With the corresponding fixture, the spot welding machine can weld 18650, 26650, 32650 and other cylindrical batteries, can also be customized for a variety of cylindrical battery, square battery, button battery and etc.

Operation

1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, the machine automatically complete all welding actions.
4. The welder sound to prompt operator replacement of new fixture (battery pack).

Specification

Welding Head Number	2
Welding Head Types	Rotary Welding Head
Rotation Function of Welding Head	The welding head supports positive and negative rotation, and is suitable for spot welding of special-shaped batteries and anti-sticking needle function.
Rotary Welding Head	R：180º The distance between tooling platform and welding needle can be adjusted by 300 mm.
Travel	Y: 500mm; Z; Z2:350mm
Welding Speed	0.35s/spot,3600pcs/h
Welder Power Suppler	5000/8000A Inverter Spot Welder
Max Motor Speed	1000mm/s
Max Battery Number	200-600 pcs cells
User Interface	Touch screen
Driving Mode	Step motor and precision guide rail
Power Supply	220V/50Hz(machine); 3 phase, 380V/50Hz(Welder)
Air Pressure	0.4-0.7 MPa
Machine Size	900L1200W1600Hmm
Machine Weight	350kg
Repeated Positioning Accuracy	±0.02mm
Number of Loaded Cores	Y: 26 pcs Z: 18 pcs (adjustable)
Welding Material	Pure nickel sheet: 0.03-0.2mm Nickel-plated steel strip :0.03-0.3mm
Number of storable file groups	99
Operating system	Embedded system + man machine interface

Key component name	Brand
Screw	TBI (Taiwan)
Guide	Shangyin / Jieyin (Taiwan)
Spot control system	Tmax automatic spot welder special embedded system (independent research and development)
Touch screen	EASYVIEW(Taiwan)
Servo motor	WIZCOM (Janpan)
Stepper motor	BECKHOFF(China)
Power supply	MEANWELL (Taiwan)
Solenoid valve	AirTAC(Taiwan)
Cylinder	AirTAC(Taiwan)
Photoelectric sensor	Omron / Panasonic(Janpan)
Welding machine power supply	High frequency DC welding power supply (independent research and development)
Welding Head	(independent research and development)

Power Supply

Compressed Air

Welder Position

Cable Connection

Spot Welding Machine
Type	Product Name	Features	Picture	Link
Manual	Pneumatic Spot Welding Machine	Welding Thickness:0.03 -0.25mm Air Pressure Range:0.1 - 0.7 Mpa		https://www.lithmachine.com/desk-top-capacitive-discharge-spot-welder-for-battery-tab-and-cylindrical-battery-welding_p366.html
	AC Plus Pneumatic Spot Welding Machine	Welding Thickness:0.03~0.2mm		https://www.lithmachine.com/ac-plus-pneumatic-spot-welding-machine-welder-for-cylindrical-battery-welding_p362.html
	5000A/8000A Pneumatic Inverter DC Spot Welding Machine	Maximum thickness of parallel welding:0.03mm~0.5mm Maximum Output Short Circuit Current:5000A or 8000A		https://www.lithmachine.com/inverter-resistance-welder-18650-power-battery-spot-welder-battery-spot-welding-machine_p442.html
	DC Output Spot Welding Machine	Maximum thickness of parallel welding:0.03mm~0.5mm		https://www.lithmachine.com/High-Precision-DC-Output-Spot-Welding-Machine-Tab-Welder_p364.html
Automatic	Automatc Single Side Spot WeldingMachine(Pneumatic/Electric)	Welding travel:400x500mm Welding Speed:0.35s/point; 2800pcs / hour		https://www.lithmachine.com/automatic-single-side-battery-spot-welding-machine-welder-for-18650-cylindrical-battery-pack_p363.html
	Automatic Single Side Rotary Welding Head Spot Welding Machine(Pneumatic/Electric)	The rotatable welding head can prevent the sticking of the needle. In addition, if it is a nickel strip with different fork directions, the rotating welding head is needed. Welding travel:400x500mm Welding Speed:0.35s/point; 2800pcs / hour		https://www.lithmachine.com/inverter-dc-single-side-automatic-spot-welding-machine-for-cylindrical-battery-pack-assembly_p402.html
	Automatic Double Sides Spot Welding Machine (Pneumatic/Electric)	Welding travel:400x500mm Spot welding speed: 0.3s/point; 5000pcs/h		https://www.lithmachine.com/Automatic-18650-26650-32650-Cylindrical-Battery-Pack-Double-Sides-Spot-Welding-Machine-for-Battery-Assembly_p369.html