Email:Louis@lithmachine.com
ItemNo :
LITH-XFZH20MOQ :
1Compliance:
CEWarranty:
2 yearsDelivery Time:
5 daysEmail :
Louis@lithmachine.comLaboratory Battery Prismatic Cell Mixing Machine Planetary Dispersed Vacuum Mixer
1、 Equipment features:
Applicable scope
The mixing and dispersion of various common battery powders and liquids ultimately results in a uniformly mixed battery slurry. Very suitable for high viscosity process.
The viscosity range suitable for working conditions is ≤ 1.2 million cP.
2、 Main parameters of the equipment:
Lower barrel component
l Designed total volume: 28L
l Effective volume: 8-20L
l Inner diameter of container: 350mm
l Depth inside container: 300mm
l Container material: 304 in contact with the material
l Temperature regulating jacket form: single layer jacket on the barrel wall, used for cooling or heating; Single layer jacket at the bottom of the barrel for cooling or heating
l Temperature regulating jacket interface: G1/2 ", equipped with quick opening movable joint, jacket pressure resistance ≤ 0.4MPa
l Temperature regulating jacket circulation system: provided by the customer. It is recommended that the jacket inlet temperature be ≤ 8 ℃ and the cooling water flow rate be>10L/min
l Discharging form: One G1 "three piece discharge ball valve at the bottom of the barrel
l Design ambient temperature: -10~+120 ° C
l Mobile mode: casters mobile
Mixing components
l Working frequency: 5-50Hz
l Stirring power: 2.2kw
l Stirring paddle speed: 8-86rpm
l Planetary gearbox speed: 5-53rpm
l Stirring paddle diameter: 194mm
l Stirring paddle style: spiral Fried Dough Twists type precision casting and processing ensure 90 ° spiral
l Stirring paddle material: 304
l Linear speed of stirring paddle: 0.09-0.9m/s
l Number of mixing paddles: 2
l Distance between paddles: 7 ± 2.5mm
l Distance between paddle and barrel wall: 3 ± 1.5mm
l Distance between paddle and bucket bottom: 3 ± 1mm
Dispersion components
l Working frequency: 5-50Hz
l Dispersed power: 3kw
l Dispersal speed: 600-6000rpm
l Dispersal disc diameter: 70mm
l Disperse disc style: serrated
l Dispersal disk material: 304
l Distributed linear velocity: 2.1-21m/s
l Number of scattered disks: 2
l Number of scattered shafts: 1 piece
Scraper components
l Scraping bracket material: 304
l Scraping wall panel material: polytetrafluoroethylene
l Wall scraping speed: consistent with the planetary box speed
l Is it detachable: detachable design (wall scraping must be removed during high viscosity processes)
Base and lifting components
l Component material: carbon steel for high rigidity structures
l Lifting method: electric lifting
l Lifting guide: high-precision linear guide rail
l Lift stroke: ≤ 450mm
Upper barrel component
l Upper barrel material: 304
l Powder feeding port: DN50 with a quick installation mirror
l Liquid feeding port: shared with powder
l Spot light port: one DN50
l Vacuum suction port: one G1/2 "inner wire
l Exhaust port: one G1/2 "inner thread
l Spare port: one ISO quick open 3/4 "
l Digital vacuum gauge port: M14 × One 1.5 internal thread metric tooth interface
Control system
l Electrical cabinet: used to place low-voltage electrical components such as frequency converter
l Manual operation panel: used to place buttons, knobs, instruments, etc
l Power supply: AC 3 × 380V ± 5%, 50Hz
l Control method: electric control+hydraulic control
l Power control and speed regulation method: frequency converter startup and control
l Cooling methods: air cooling and liquid cooling
l Operation method: corresponding buttons and knobs on the panel of the electrical cabinet
l Digital temperature display table: material temperature
l Emergency stop button: one
l Alarm system: overtemperature alarm, overtemperature alarm shutdown, alarm shutdown
l Speed display: The panel meter displays the speed
l Power indicator: one
l Timer: One, controlling dispersion and mixing simultaneously
l Attention: If the human-machine interface system configuration is selected, the relevant content of the control system will be integrated into the touch screen for control
Safety interlock system
l Emergency stop: Pressing the emergency stop switch immediately stops the equipment and cannot perform any operation
l Start low-speed stirring: can rotate while lifting the barrel
l High speed dispersion: the barrel can only rotate when it rises to the desired position
l Safety lock during operation: When the machine is running for mixing, the mixing drum cannot be lowered or opened.
l Preventing vacuum pipeline backflow: Special vacuum buffer tank design can effectively prevent the phenomenon of vacuum pump oil backflow to the mixing drum
l Operation fault stop: The frequency converter comes with overload, overcurrent, overvoltage, leakage, and phase loss protection
l Mixing bucket lifting: The mixing bucket can only be lifted after it is in place.
l The mixing drum cannot be lowered without vacuum discharge (without restoring normal pressure).
l The mixing bucket can only be started when it rises to the desired position and disperses at high speed.
l After the mixing bucket rises to the designated position, it is equipped with a locking protection system to prevent abnormal falling of the mixing bucket when it rises to the high position during operation.
l During the dry mixing stage, it is necessary to rotate the stirring paddle while lifting the bucket.
Other instructions
l Temperature measuring probe: Pt100
l Temperature measurement method: Install a temperature measuring head on the barrel wall to detect material temperature
l Transmission component bearings: High speed components are imported bearings, while low speed components are domestic bearings
l Oil seal: domestic brand, O-ring for static seal, mechanical seal for dynamic seal
l Lubricating grease: domestic brand
l Mechanical seal lubricating oil: imported brand
l Oil cylinder: domestic brand
l Oil stations: domestic brands
l Valves: domestic brands
l Vacuum design demand: Customers must provide their own vacuum system with a suction capacity of 4L/S (2X-4)
l Vacuum holding: -0.098Mpa, pressure maintained for 24 hours above -0.085MPa, no leakage into the barrel
l Total power of the host: ＞ 5.2kw
l Overall weight: approximately 1000kg
l Equipment size: 1546mm long × Width 895mm × Height 1792mm
l Appearance color: beige white
l Ground bearing capacity: 900kg/㎡
3、 Random vulnerable parts list:
|
No |
Name |
Specification |
material quality |
Qty |
Note |
|
1 |
Upper cover sealing rubber ring |
ΦD×ΦN |
silica gel |
1 |
The specifications are matched with the corresponding model according to the supplier's standards |
|
2 |
Mirror seat sealing ring |
|
silica gel |
2 |
The specifications are matched with the corresponding model according to the supplier's standards |
|
3 |
Sealing gasket for feeding port |
|
silica gel |
1 |
The specifications are matched with the corresponding model according to the supplier's standards |
|
4 |
High speed mechanical seal |
|
C+SiC |
1 |
The specifications are matched with the corresponding model according to the supplier's standards |
|
5 |
High speed synchronous transmission belt |
|
rubber |
1 set |
The specifications are matched with the corresponding model of the machine, according to the supplier's standards |
|
6 |
Scraping wall panel |
|
Teflon |
1 |
The specifications are matched with the corresponding model according to the supplier's standards |
|
7 |
Mirror glass sheet |
|
Tempered type |
2 pcs |
The specifications are matched with the corresponding model according to the supplier's standards |
4、 Supporting conditions:
|
No |
Name |
Standard requirements |
|
1 |
Workshop height |
>2.5M; Machine lifting requires a certain height guarantee and consideration of maintenance needs; Clean and level. |
|
2 |
Doorway size |
Height:>2.0M; Width:>1.0M; To ensure the transportation of machines in and out. |
|
3 |
Cooling water |
Ensure cooling requirements, preferably with a forced cooling water supply system; If insulation is required in winter, hot water supply is required. |
|
4 |
Heating |
In response to the cold weather in northern winter, in order to prevent the hydraulic oil used for lifting from condensing, it is necessary to ensure that the indoor temperature is>20 º C to ensure the smooth and smooth lifting of the machine; And ensure the normal operation of the lubrication system. |
|
5 |
Installation space |
Refer to the overall plan for layout. |
|
6 |
Air source |
5-7 kgf/cm ²， 100 l/min; Pneumatic pump drive and other applications. |
|
7 |
other |
No corrosive gases, liquids, or explosive gases. |
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
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