Email:Louis@lithmachine.com
ItemNo :
LITH-ITT-5000SMOQ :
1Delivery Time:
5 daysEmail :
Louis@lithmachine.comLab Vacuum Mixing Rotation And Revolution Defoaming Machine
A. Summarize
|
Name |
Vacuum mixing defoaming machine |
|
Equipment type |
ITT- 5000S |
|
Container capacity/Standard container |
5000ml*2 cups; 5000ml(HDPEφ190*209), 1500ML(HDPEφ130×146), 900ML(HDPEφ104×124), Non-standard needle pot ink tank φ40.2*313 |
|
Optimum mixing capacity/maximum handling capacity |
500~3000ml*2 cups; 500g~4.5KG*5; ≤3000mL*2 |
|
Velocity of revolution and velocity of rotation |
Revolution 100-1500RPM stepless speed regulation, rotation and revolution speed ratio 1:1 |
|
Electrical Appliances |
Driver: Smart PLC: OMRON or Mitsubishi Relays: IDEC and Izumi Electric |
|
Vacuum gauge |
SMC or Panasonic vacuum meter objectively displays the vacuum degree |
|
Vacuum pump |
German technology Small Diamon vacuum pump, equipped with forced lubrication oil pump, sufficient lubrication, reliable performance, low noise, with our company's unique 4-stage filtration, to meet the requirements of the purification room. |
|
Vacuum degree |
-100KPa, accuracy 0.1KPa |
|
Vacuum source |
Built-in two-stage advanced vacuum pump 240L/ min (=4L/ SEC =14~16m2, / hour) Absolute limit pressure (partial pressure 5*10-2Pa and 0.05Pa) Absolute limit pressure (total pressure 4*10-1Pa and 0.4Pa) |
|
Vacuum setting |
Vacuum independent switch, with vacuum delay function, vacuum degree arbitrary adjustment |
|
Principal axis |
S136 mirror die steel seal quenching HRC58~60°, seal ring position mirror grinding |
|
Sealing ring |
Dupont polymer graphene sealing ring ultra-wear-resistant, maintain long-term high vacuum |
|
Swivel |
The United States imported aviation magnesium aluminum 7075, the overall machining center distance of ±0.02, the size is long-term stable |
|
Transmission mode |
Modular structure, high interchangeability, very convenient maintenance. |
|
Stored program |
Adopts spiral umbrella tooth transmission, smooth transmission, low noise, long life |
|
Power supply, power, voltage, |
Single-phase; AC220V±5%; 50~60Hz; ≦2.2KW; 220V |
|
Security protection |
When the upper cover is locked during operation, the upper cover stops working when it is opened |
|
Control system |
Man-machine dialogue, button start, Chinese and English interface, touch screen operation |
|
After-sales service |
The whole machine warranty for one year |
|
Use |
Suitable for dispersion, mixing and defoaming of multi-component materials (silica gel, multi-component epoxy resin, etc.). |
|
Set time |
0 to 6500S x 5(five steps in total), with the accuracy of 1s; |
|
Parameter storage |
Five groups |
|
bearing |
Japan NSK bearing |
|
Balance regulation |
Dual cup configuration balance |
|
Working principle |
Mass rotation without wing type centrifugal gravity |
|
Alarm device |
There will be an alarm when the upper cover is not covered |
|
Applicable temperature and humidity |
10~40 ℃; 20~80%RH (no foggy moisture) |
|
Main engine weight |
190Kg |
|
Equipment characteristics |
The maximum centrifugal gravity produced by rotation and revolution is nearly 400G, strong dispersion and defoaming; There is no spiral blade to achieve mixing and dispersion in the container; No need to clean, will not pollute the material; Does not damage the material (especially fibrous material) properties; Man-machine interaction, easy operation; Ultra-small, ultra-light, ultra-quiet optimized design. |
B. Working principle of planetary stirring and defoaming
Planetary stirring and defoaming is a process in which two or more materials are put into a cup, and the forced convection generated by the revolution and rotation of the cup makes the materials mix, and the particles of the mixed materials are homogeneous, while the gas in the mixed materials is vacuumed away.
Below are two high viscosity materials mixed in our mixer, material profiles at different times.
Start In 25 seconds In 110 seconds In 410 seconds
C. Theory and characteristic advantage of product stirring defoaming
a. The design of our products is first based on a complete set of fluid mechanics theory, and the construction of revolution and rotation fluid mechanics models. The optimal stirring defoaming effect is calculated to achieve the optimal design size.
b. Different materials set different parameters for easy operation and management, engineers through hundreds of glue and adhesive mixed materials thousands of tests, can provide you with the best stir defoaming effect.
c. High efficiency, stirring and defoaming is completed in one operation, using only one-sixth of the previous manual mixing time,
d. Good mixing uniformity, defoaming to remove micro and nano bubbles, to achieve the working effect of imported equipment. Eliminate manual glue mixing due to the different technical level of the glue mixing master, and affect the glue mixing effect.
D. The characteristics of stirring defoaming machine are introduced
a. Vacuum stirring defoam machine: high vacuum, long life (5 years on time oil change maintenance machine vacuum degree will not be less than 5%, the vacuum degree is maintained below -95Kpa, the more negative vacuum degree is higher), easy maintenance: the overall material processing of the rotor arm is strong interchangeability, customers can easily change their own parts, you can also send back to our company to change parts. After replacing the parts, the effect is like a new machine.
b. Spindle: The use of Swiss S136 mirror die steel, after multiple heat treatment, the overall hardness of HRC62 degrees. Shaft whole grinding, full runout not more than 1 wire. After mirror grinding, the sealing surface achieves the surface roughness of 0.02um mirror effect, the friction coefficient is very low, the wear of the sealing ring is very small, and the high sealing performance of ultra-long life is achieved. This is one of the magic weapons for many customers to maintain negative pressure above -98Kpa after several years of use.
c. Sealing ring: The use of Germany Bayer company ultra-wear-resistant sealing ring, wear resistance can reach 40M/S line speed, the equipment at 2000 RPM line speed of 4M/S. The pressure can withstand 20KG/c㎡. This is the second magic weapon for many customers to maintain negative pressure above -98Kpa after several years of use.
d. Vacuum pump: The use of international advanced technology improved forced oil circulation lubrication pump, good lubrication, small wear, long life. This is the third magic weapon for many customers to maintain negative pressure above -98Kpa after several years of use.
e. Gear: Adopts the helical bevel gear type structure of the car, stable operation, low noise, long life.
f. Swivel arm: The use of integral swivel arm, all imported from the United States of aviation magnesium aluminum 7075 integral processing, to ensure the accuracy and later stability of the product, the center error is not more than ±0.02. High interchangeability, the same type of machine arm into arbitrary interchangeability, easy maintenance.
E. Configuration list of the ITT-5000S
|
Part name |
Brand |
|
Touch screen |
SamKoon |
|
Programmable controller (PLC) |
Mitsubishi |
|
Motor driver |
Intellectual innovation |
|
Relay |
IDEC (Izumi Electric) |
|
Vacuum gauge |
SMC or Panasonic |
|
Vacuum solenoid valve |
SMC |
|
Switching power supply |
MW (Bright latitude) |
|
Vacuum pump |
AKS two-stage pump SD-240 (> 4L/ s, > 240L/ min, 14~16M2/ h) Absolute limit pressure (partial pressure 5*10-2Pa and 0.05Pa) Absolute limit pressure (total pressure 4*10-1Pa and 0.4Pa) Machine digital display relative value vacuum maximum -100.2KPa |
|
Helical bevel gear, helical gear |
Custom MC901 or oily nylon |
|
Swivel |
7075 aluminum plate overall processing |
|
Mixing cup |
500ML, 1500ML, 900ML |
|
Axis of rotation |
Yisheng Bai S136 mirror die steel |
|
Rotating seal ring |
Customized Bayer PTFE graphite seal ring |
Standard preparation: 5000ML cone bottom cup
Optional configuration: 4000ML to 1500ML transition sleeve
1500ML cone bottom mixing cup
900ML to 1500ML transition sleeve
900ML mixing cup
PACKAGE:
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damaged part for you for free.
DELIVERY TIME:15-20 days after confirming the order, detail delivery date should be decided according to
production season and order quantity.
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Louis@lithmachine.com
+0086 15959378975
